THREE O R&D/Laboratory
開発・研究所 スリーオー
1958-229 Nakano,Midori-Ku,
Sagamihara,Kanagawa 252-0157 Japan
TEL:+81-42-780-7076
FAX:+81-42-780-7076
e-mail:ogasa.three-o@ka2.
so-net.ne.jp〒252-0157
神奈川県相模原市緑区中野1958-229
TEL 042-780-7076
FAX 042-780-7076
e-mail:ogasa.three-o@ka2.
so-net.ne.jp
It has been found that applied products obtained from innovative high-performance
alloys exhibit innovative value-added properties.
Furthermore, I were able to efficiently manufacture metal products without
waste.
Simple is the best.
It was also found that the effects of decarbonization, energy saving, and
cost performance are significant.
Although there is a lot of know-how to put high-performance alloys and
their applied products into practical use, we have found that this can
be done easily and inexpensively.
There are a wide variety of technical fields where it can be applied.
There are many types of applicable alloys, including gold, silver, copper,
aluminum, and platinum.
Furthermore, the application fields are expanding to include electronic
parts, automobile parts, aircraft parts, musical instruments, daily goods,
jewelry, etc.
In the future, we will continue to elucidate the mechanisms behind the
groundbreaking high-performance properties and groundbreaking value-added
properties.
I will observe sample products whose characteristics have been demonstrated
and investigate and elucidate them.
This technology is nanotechnology and high-tech.
Practical results 2
Characteristics of φ25μm wire for electronic parts and everyday items using the new silver alloy
I have discovered that it is possible
to obtain metal alloys with nano-sized ultrafine particles, and have
established a manufacturing method.
This alloy exhibits innovative high-performance properties, and its applied
products exhibit innovative high-value-added properties.
I created ultra-fine wires using a new alloy, Fine crystallite High Function
Silver Alloy, and evaluated its properties. The results are shown below.
1. Alloys and their purity
silver alloy. Ag purity: @99.7%, A99.85%, B99.97%
3. Characteristics of applied products.
Results are shown in Tables 1 and 2.
Table 1 shows the characteristics of applied products of Ag99.7% and Ag99.85,
and of applied products of general commercial silver product Sterling Silver
Ag92.5%.
F. c. H. F. Silver's conductivity is almost 20% higher.
Sterling Silver failed salt spray and sulfidation tests.
F. c. H. F. Unprecedented revolutionary characteristics of Silver applied
products
1. Passed sulfurization, oxidation, and discoloration tests.
1-1. Inert gas is no longer required during processes such as processing, heat
treatment, storage, cooling, and evaluation.
Inert gas and equipment have been removed.
I have realized processing in the atmosphere.
1-2. Re-dissolution and re-analysis due to discoloration are no longer
required. These steps have been deleted.
1-3. A protective film is no longer required, and the Pd (high precious metal)
plating film and its equipment have been removed.
1-4. By removing the plating film, we have achieved non-toxicity and non-pollution.
2. High processing properties.
The annealing process has been removed.
3. High strength properties
Added copper 7.5% has been removed.
Characteristics are stable and re-melting adjustment is no longer necessary.
Removed the remelting step.
4. High aging properties.
Manufacturing and storage have become stable. Achieved high reliability.
Table 2 shows the characteristics of Fine crystallite High Function Ag99.97%
and Conventional Gold Au99.97% bonding wire.
Silver wire has the characteristics of gold wire.
The price is 1/80 of gold wire (Silver/Gold: 2,295,00$/1,917,50$)
This time, we were able to efficiently manufacture a silver alloy product that
exhibits groundbreaking properties without wasting any waste.
Simple is best.
It has become clear that the effects of decarbonization, energy savings, and
cost performance are also significant.
I will advance practical application and elucidation of the mechanism for the
benefit of the future Earth and humanity.
There are many applicable metal alloys, and their composition fields are also
expanding.
Moreover, the fields of its applied products are wide-ranging.
This technology is advanced technology and high-tech with nanotechnology.
Many people can play an active role.
You will be provided with a high value-added workplace.
I need the help and investment of many people.
Practical results 3。
Applications and characteristics of the new
silver alloy
I have been developing new alloys and their
application products. I have found a way to manufacture efficiently and without
waste.
This alloy exhibits breakthrough high-Function properties. Application
products of this alloy show epoch-making high value-added characteristics.
I call this new alloy Fine Crystallite High-Function Metal Alloys.
This time, we used Fine crystallite High Function Silver Ag99.7%
to produce an applied product, so its characteristics are shown below.
1. Types of new alloys
Fine crystallite High Function Silver Ag99.7%
2. Alloy purity
Ag99.7%
3. Applied Products.
3-1 Even if you increase the target's traits, other traits hardly
decrease.
For example, increasing the tensile strength hardly reduces the electrical
conductivity.
3-2 Improvement of added value
(1) Higher performance.
(2) Higher quality.
(3) Improved cost performance (higher quality/lower cost)
・Reduction of production process processing time
・Removal of the annealing heat treatment process
・Elimination of precious metal plating protective film. Removal of
plating process
- Eliminate the use of hydrogen gas. Removal of processes using hydrogen
gas
・Elimination of the alloy recycling analysis process
・Elimination of alloy recycling melting process
・Removal and reduction of processes using inert gas
・Removal of expensive factory equipment
・Prevention of dust generation in the wire drawing process
4. Decarbonization
5. Energy saving
6. Improved manufacturing yield.
7. Improved aging effect
8. Pollution-free
9. detoxification
10. Improved Young's modulus
If the Young's modulus is high and the recovery rate is high (if
the rigidity is high), it will repeat fine vibrations like a thin string
(light specific gravity) in order to return to its original state quickly
so as not to be defeated by external impacts. A high-pitched sound comes
out.
Improves the sound of wind and percussion instruments.
Table 1 shows the characteristics of Fine crystallite High Function
Silver Alloys 99.7% applied products.
For reference, the characteristics of the applied product of F.C.H.F.
Silver99.85% and the applied product of Conventional Sterling Silver Ag92.5%
are shown.
Fig.2 shows a sample application product.
We were able to manufacture metal products efficiently with little
waste.
I am convinced that I can contribute to society.
Simple is the best.
It was found that the effects of decarbonization, energy saving,
cost performance, etc. are also great.
I will continue to develop this. I would like to proceed with the
practical application and elucidation of the mechanism.
There are a wide variety of technical fields that can be applied.
This technology is nanotechnology, high-tech, and expensive to develop.
It requires a lot of manpower. We need a lot of funds.
I need the understanding of many.
Needs support and investment.
Practical results 4.
Characteristics of bonding wire using the
new silver alloy
I have been developing new alloys and their application products. We have
found a way to manufacture efficiently and without waste.
This alloy exhibits breakthrough high-function properties. It was found
that the applied products of this alloy have epoch-making high value-added
characteristics.
I discovered that by making the crystal grain size of metal alloys nano-sized.
I call this new alloy Fine Crystallite High-Function Metal Alloy.
The advantages of applying Fine crystallite High Function Silver Ag99.97%
to conventional bonding wires (bonding wires other than gold) are shown
below.
1. high performance
High tensile strength, electrical conductivity, etc. It has good elongation
and good workability.
2. high quality
Passed the sulfurization test and chloride test. Can be worked and stored
in air.
3. Removal of plating factory
Removal of high-tech thin film manufacturing equipment.
Removal of pollution control equipment.
Removal of detoxification equipment.
Eliminates expensive elemental Pd
Abolished the use of electricity, water, inert gas, etc.
4. Eliminated the use of inert gases in clean rooms
5. Abolition of use of hydrogen gas in the bonding process
4. Eliminated the use of inert gas during sample storage.
5. Removal of annealing heat treatment process
6. Abolished the use of inert gas in the aging heat treatment process
7. Elimination of re-analysis process for recycled products
8. Elimination of re-melting process for recycled products
9. Improved manufacturing yield
10. Massive reduction in production time by removing and simplifying various
processes
11. Improving the sound of wind/percussion instruments by increasing Young's
modulus
We were able to manufacture metal products efficiently with little waste.
Simple is the best.
It was found that the effects of decarbonization, energy saving, cost performance,
etc. are large.
I will continue to develop this. We will proceed with practical application
and elucidation of themechanism.
There are a wide variety of technical fields that can be applied.
This technology is nanotechnology, high-tech, and expensive.
It requires a lot of manpower. need a lot of money.
I need the understanding of many people.
Needs support and investment.
Table 1 shows the properties of microcrystalline high performance silver
bonding wire compared to gold bonding wire.
The processing method of silver wire is the same as that of gold wire in
atmospheric processing. Currently, the price of silver is about 1/80 of
the price of gold.
Fig. 1 shows the results of a high-acceleration temperature and humidity
stress test (reliability test results) compared with gold bonding wires.
It was found that the results of the high-acceleration temperature and
humidity stress test were almost the same as those of the gold wire.
開発・研究所 スリーオー
THREE O R&D/Laboratory
1.超微細結晶子(ナノサイズ結晶粒)金属とその応用製品の開発と実用化。
2.超微細結晶子(ナノサイズ結晶粒)金属と応用製品のメカニズムの解明。
実施例 3.
超微細結晶子銀合金の応用製品とその特性
今回、微結晶高機能銀Ag99.7%を使用して応用製品を作製したので、その特性を以下に示します。
1. 新合金の種類
微細結晶子高機能銀Ag99.7%
2. 合金純度
銀99.7%
3. 応用製品。
3-1 対象の特性を上げても他の特性はほとんど下がりません。
例えば、引張強度を高めても、導電率はほとんど低下しません。
3-2 付加価値の向上
(1) より高いパフォーマンス。
(2) より高い品質。
(3) コストパフォーマンスの向上(高品質・低コスト)
・生産工程の処理時間の短縮
・焼鈍熱処理工程の廃止
・貴金属メッキ保護膜の除去。 メッキ除去工程
- 水素ガスの使用を廃止します。 水素ガスを使用する工程の廃止
・合金リサイクル分析工程の廃止
・合金リサイクル溶解工程の廃止
・不活性ガスを使用する工程の廃止・削減
・高価な工場設備の撤去
・伸線工程における発塵防止
4. 脱炭素化
5. 省エネ
6. 製造歩留まりの向上。
7. 経時変化の改善
8. 無公害化
9. 無毒化
10. ヤング率の向上
ヤング率が高く、復元率が高い(剛性が高い)場合は、細い糸(比重が軽い)のように細かい振動を繰り返し、衝撃に負けないように早く元の状態に戻ろうとします。
外部からの影響。 甲高い音(high-pitched sound)が出ます。
管打楽器の音を改善します。
表1に微結晶高機能銀合金99.7%適用品の特性を示します。
参考までに、F.C.H.F.の応用製品の特性を示します。 Silver99.85%と従来の純銀Ag92.5%の応用品を示します。
図2に応用製品例を示します。
金属製品を無駄なく効率よく製造することができました。
私は社会に貢献できると確信しています。
Simple is the best.
脱炭素化、省エネ、コストパフォーマンスなどの効果も大きいことが分かりました。
人手不足、複雑/長時間工程、高価/公害材料の諸問題もクリヤーできることが分かりました。
私は、実用化とメカニズムの解明を進めていきたいと考えています。
適用できる技術分野は多岐にわたります。
実施例4.
超微細結晶子銀合金のボンでイングワイヤー特性
Fine crystallite High Function Silver Ag99.97%を、従来のボンディングワイヤー(金以外のボンディングワイヤー)に適用した場合の、メリットについて下記に示しました。
1.高性能
引張強度、電導率等が高い。伸びが有り、加工性が良好です。
2.高品質
硫化試験・塩化試験に合格。 大気中で作業と保管がでる。
3.メッキ工場の撤去
ハイテク薄膜製造装置の撤去。
公害防止設備の撤去。
毒除去設備の撤去。
高価な元素状 Pd を排除
電気、水、不活性ガス等の使用を廃止。
4.クリーンルームにおける不活性ガスの使用廃止
5.接合工程における水素ガスの使用廃止
4.サンプル保管時の不活性ガスの使用を廃止。
5.アニール熱処理工程の撤去
6.時効熱処理工程の不活性ガス使用を廃止
7.リサイクル品の再分析工程の廃止
8.リサイクル品の再溶解工程の廃止
9.製造歩留まりの向上
10.諸工程の撤去とシンプル化よる制作時間の大規模短縮
11.ヤング率向上による管楽器/打楽器の音の改善
無駄が少なく、効率よく金属製品を製造できました。
Simple is the Bestです。
脱炭素化、省エネ、コストパフォーマンス等の効果が大きいことが分かりました。
私は、今後もこの開発。実用化、メカニズムの解明を進めてまいります。
応用できる技術分野は多岐にわたります。
この技術はナノテクノロジーでハイテクであり、多額の費用を要します。
多くの人手が必要です。 多くの資金が必要としています。
多くの人の理解が必要です。
表 1 に、金ボンディング ワイヤと比較した微結晶高性能銀ボンディング ワイヤの特性を示します。
銀線の加工方法は、大気中加工で金線と同じです。現在、銀の価格は金の価格の約1/80。
図1に金ボンディングワイヤーと比較した高加速温湿度ストレス試験の結果(信頼性試験結果)を示します。
高加速温湿度ストレス試験の結果も金線とほぼ同等であることが分かりました
"Ein Gonio- Mikroskop und einige Anwendungen" iMax Planck Institute in Germany文献掲載。
*T.Taoka,K.Ogasa,E.Furubayashi,and S.Takeuchi,Jour.Inst.Met.30(1966)820/26
(in Japanese)
*”傾角顕微鏡による結晶方位の”決定”
東京理科大卒業研究論文1965年度。
1966graduation thesis of Tokyo University of Science。
"Jewelry Manufacturing with the New High Carat Golds"by sub8.html へのリンクBernardin,GOLD TECHNOLOGY,ISSUE No.30,WINTER 2000.
ツールエンジニア(技術情報誌)に掲載。“モノつくりベンチャーの挑戦
*ハードディスク磁気記録媒体(高密度記録アクリルコーティング磁性薄膜)の開発・製造。
微細結晶粒高機能合金Fine Crystallite High Function Metal Alloyの特性と適用製品。